Modular. Scalable. Complete.
Li-Ion Battery Recycling System
One integrated, safe and efficient system for recycling spent lithium batteries — cylindrical, prismatic, pouch cells and small modules.
Modular & Scalable
Flexible stepwise procurement to fit your business growth perfectly.
Stand-Alone Operation
Dual/Quad shaft shredder available as a single unit, ready for immediate use.
Nitrogen Protected
Oxygen-free environment ensures zero explosion risk during lithium battery shredding.
Stable 1-1.5t/h Output
Precision engineered for consistent and reliable high-volume processing.
Project Background & Requirements
With the widespread use of lithium batteries, a large number of discarded lithium batteries are generated. If not properly handled, the harmful substances inside — such as lithium hexafluorophosphate, carbonate organic compounds, and heavy metals like cobalt and copper — can pose a serious threat to the environment.
At the same time, the cobalt, lithium, copper and plastics in these discarded batteries are high-value resources with significant recycling potential. This recycling system is designed to protect the environment and enhance economic benefits through scientific and effective treatment methods.
Materials Processed
Cylindrical Battery
Prismatic Battery
Pouch Battery
Battery Pack
Process Flow
Output Materials
Black Mass Powder
Copper Powder
Aluminum Powder
Steel Scrap
Core Equipment
Two-Shaft Shredder
Primary safe shredding of live batteries.
Hammer Crusher
Impact crushing for size reduction.
Pyrolysis Furnace
Continuous pyrolysis removes electrolyte.
Vibrating Screen
Screening and grading of crushed material.
Z-Type Sorter
Air separation of light and heavy fractions.
Magnetic Separator
Removes steel and ferrous metals.
Eddy Current Separator
Separates non-ferrous metals like copper and aluminum.
Mill
Fine grinding for high-purity powder.
Gravity Sorter
Density separation of black mass and metal.
Core Advantages
01
Modular line design, on-demand configuration
- Modular structure, flexibly adjust production scale to meet different capacity needs.
- Flexible and compact control, easily plan the line layout per site and demand.
- Suitable for all kinds of lithium battery waste, strong adaptability and wide application.
02
Wide application range, high throughput
- Suitable for cylindrical cells (18650, 4680, 2170 etc.), prismatic cells, blade cells, pouch cells and small modules.
- Annual processing capacity: 10,000 - 40,000 tons.
03
Deep sorting, material purity over 98%
- Multi-stage sorting (magnetic, Z-sorter, eddy current, vibrating screen, mill, gravity sorter) precisely separates black mass, iron, aluminum and copper.
- Black mass recovery rate > 97%, aluminum & copper recovery > 96%.
- Steel shell recovery > 98%, black mass aluminum < 2%.
Recycling Solutions
Modular. Scalable. Complete.
One integrated, safe and efficient system for lithium battery recycling.